Chapter 4

Power & Thermal Systems

Electrical and Thermal Control

⚡ ISS Power System

ISS consumes 84-120 kW continuously - equivalent to 40-50 homes. Solar power is the only practical energy source in orbit.

Power Statistics

☀️ Solar Arrays

Solar Array Wings (SAW)

Sun Tracking

Arrays continuously rotate to track the sun using Beta Gimbal Assemblies:

ISS completes 16 orbits daily, experiencing 16 sunrises and sunsets. Arrays constantly adjust to maximize sunlight exposure.

iROSA Upgrade Arrays

New ISS Roll-Out Solar Arrays installed starting 2021:

🔋 Battery System

Batteries store energy during daylight (~45 min) for use during darkness (~45 min).

TypeNickel-Hydrogen (Old)Lithium-Ion (New)
Total Count48 batteries24 batteries
Capacity Each81 Ah105 Ah
Mass Each375 kg195 kg
Lifespan6.5 years10 years
Efficiency~70%~90%
Total Storage48 kWh48 kWh

Battery charge/discharge cycle occurs ~5,800 times annually - 16 times daily.

⚡ Power Distribution

Distribution Architecture

  1. Primary Power (160V DC): Solar arrays → Sequential Shunt Unit (SSU)
    • SSU dissipates excess power as heat
    • Manages battery charging current
  2. Secondary Power (160V DC): Main Bus Switching Unit (MBSU)
    • Manages 8 power channels
    • Fault detection and automatic switching
  3. Tertiary Power (120V DC): DC-to-DC Converter Unit (DDCU)
    • Converts 160V to 120V
    • US segment standard voltage
  4. User Power: Power Distribution Units in each module
    • Converts to 28V, 120V as needed
    • Supplies individual equipment

Power Management

❄️ Thermal Control System

Space temperature extremes: +121°C (sunlit) to -157°C (shadow). ISS maintains internal 18-27°C.

Heat Sources

Active Thermal Control System (ATCS)

External ATCS (Ammonia-based)

Heat Exchange Process

  1. Internal Loop (water-based): Absorbs heat from equipment, non-toxic water coolant, temp 4-60°C
  2. Heat Exchanger: Transfers heat between water and ammonia loops (physically separated for safety)
  3. External Loop (ammonia): Ammonia carries heat to radiators, radiates heat to space, cooled ammonia returns

Radiators

Passive Thermal Control

🔧 Maintenance and Upgrades

ComponentDesign LifeReplacement Method
Solar Arrays15-20 yearsEVA or robotic arm
Batteries10 yearsEVA or robotic arm
Pump Modules10 yearsEVA
Control Units10-15 yearsInternal replacement
Radiators20+ yearsGenerally no replacement needed

Next chapter explores daily life aboard the space station.